Metal Pilaster System

The Metal Pilaster System is designed to provide a versatile and durable solution for various washroom environments, particularly those that require a high level of hygiene and efficiency. The Metal Pilaster System is ideally suited for applications in dry environments, such as office buildings, schools, healthcare facilities, and retail spaces, where maintaining cleanliness and a professional appearance is critical. Its robust design and easy maintenance make it an excellent choice for areas with high foot fall.

The Metal Pilaster System cubicle has many features including the following:

• Durable product suitable for dry environments
• Bolt Through Fixings
• Powder Coated Curved Pilasters with matching hardware – can be coated to any RAL colour.
• Doors and Partitions can be manufactured from various materials.
• DDA Compliant turn lock with emergency release facility
• Pedestal legs adjustable to accommodate uneven floors
• Can be manufactured to suit various height requirements
• Doors and Partitions available in over 100+ laminate colours

MFC

PANOPREY faced MR chipboard is a composite material made by bonding a decorative melamine layer to a chipboard core. This combination results in a durable, cost-effective, and versatile product.

Components of PANOPREY Faced MR Chipboard:

• Chipboard Core: The core is made from wood particles bonded together with resin to form a dense, rigid board. Chipboard (or particleboard) is a cost-effective material that provides structural strength.
• Melamine Layer: The chipboard is covered with a PANOPREY - impregnated paper layer. Melamine is a synthetic resin that, when cured, creates a hard, smooth surface. This layer can be printed with a variety of colours, patterns, or textures, simulating wood grains, solid colours, or abstract designs.

Key Features of Melamine-Faced Chipboard Laminate:

• Durability: The PANOPREY layer provides a tough, scratch-resistant, and impact-resistant surface, making it suitable for all dry area applications.
• Moisture Resistance: The PANOPREY surface offers some resistance to moisture, though it's important to note that while the surface is moisture-resistant, the chipboard core can be vulnerable to water damage if the edges or seams are not properly sealed.
• Aesthetic Variety: PANOPREY faced chipboard comes in a wide range of finishes, from realistic wood grains to solid colours and decorative patterns, allowing for flexibility in design.
• Easy Maintenance: The smooth, non-porous surface is easy to clean and maintain, requiring only regular wiping to keep it in good condition.
• Cost-Effective: Compared to solid wood or high-pressure laminates, PANOPREY faced chipboard is a more affordable option, making it a popular choice in budget-conscious projects.

In summary, PANOPREY faced chipboard is a practical material that offers a combination of durability, design flexibility, and cost-efficiency, making it suitable for a wide range of applications in commercial settings.

High-Pressure Laminate (HPL) is a durable, decorative surface material made by bonding multiple layers of paper under high heat and pressure. It is widely used in various applications, particularly in furniture, countertops, wall panels, and washroom cubicles due to its resilience and aesthetic versatility.

Composition of High-Pressure Laminate (HPL):

• Overlay (Top) Layer: This is a clear, protective layer that provides resistance to scratches, stains, and general wear. It’s usually made from melamine resin, which hardens into a tough, transparent surface.
• Decorative Layer: Below the overlay, this layer contains the printed design or colour, which gives the HPL its appearance. It can mimic a variety of materials, such as wood, stone, or solid colours.
• Core Layers: These consist of several layers of kraft paper impregnated with phenolic resin. The number of layers can vary depending on the desired thickness and strength of the final product. The phenolic resin gives the core its rigidity and strength.

Manufacturing Process:

• Impregnation: Kraft paper (for the core) is impregnated with phenolic resin, while the decorative paper is impregnated with melamine resin. These resins are thermosetting, meaning they harden when exposed to heat.
• Stacking: The impregnated papers are stacked, with the decorative paper and overlay on top of the kraft paper layers.
• Pressing: The stack is placed in a high-pressure press, where it is subjected to heat (typically around 120-150°C) and pressure (about 1,000 to 1,400 PSI) for a set amount of time. This process fuses the layers together into a single, solid laminate sheet.
• Cooling and Finishing: After pressing, the laminate is cooled and then trimmed to size. The surface can also be finished with textures or gloss levels, depending on the intended use.

Characteristics of HPL:

• Durability: HPL is resistant to impact, scratches, moisture, and heat, making it ideal for high-traffic and demanding environments.
• Versatility: It comes in a wide range of colours, patterns, and finishes, including wood grains, metallics, and solid colours.
• Maintenance: It is easy to clean and maintain, as the non-porous surface resists stains and bacteria.
• Cost-Effectiveness: HPL provides an affordable alternative to natural materials, offering a similar appearance with enhanced performance.

Because of these properties, High-Pressure Laminate is a popular choice in various industries, especially in applications where both durability and aesthetics are important.

Solid Grade Laminate (SGL) is a high-performance material widely used in environments requiring durability, hygiene, and resistance to moisture and impact. It's made by compressing multiple layers of kraft paper impregnated with phenolic resin and topped with a decorative surface layer, which is treated with melamine resin for additional strength and protection.

• Durability: SGL is highly durable, capable of withstanding significant impact, abrasion, and heavy use, making it ideal for high-traffic areas like schools, hospitals, and commercial kitchens.
• Moisture Resistance: The phenolic resin core and melamine surface layer give SGL excellent resistance to moisture, making it suitable for wet environments such as bathrooms, shower cubicles, and laboratory worktops.
• Hygiene: The non-porous surface of SGL prevents the growth of bacteria and fungi, making it a preferred material in areas where hygiene is crucial.

In summary, Solid Grade Laminate is a durable, moisture-resistant, and versatile material, ideal for demanding environments that require both strength and aesthetic flexibility. Its solid construction and high resistance to wear and chemicals make it a preferred choice for many commercial and institutional applications.

The Metal Pilaster System (MPS) Cubicle is designed with hardwearing powder-coated (PC) fittings that not only enhance durability but also simplify maintenance. The robust powder coating creates a resilient layer that resists scratches, dents, and everyday wear, making it ideal for high-traffic areas. These PC fittings are easy to clean and maintain, as the smooth, non-porous surface repels dirt and stains, allowing for quick and effective cleaning with standard products.

With exceptional resistance to corrosion and impact, the powder-coated fittings help ensure a long-lasting, professional look.

• Standard Height – 2100mm with 150mm floor clearance
• Floor to ceiling cubicles possible with 20mm foot or set in floor channel

MPS pilasters and hardware can be powder coated in any RAL finish. MPS cubicle doors and partitions is available in a wide range of materials and colour options and Total Laminate Systems prides itself on only using the finest of materials. Please see below our standard colour offering. Alternate suppliers can be used, please note rates may vary.

Polyrey Washroom Collection PDF

Pfleiderer Washroom Collection PDF

Fundermax Washroom Collection PDF

Please see additional information to assist with specifying Total Laminate Systems Metal Pilaster System cubicle.

MPS NBS Specification PDF

MPS Product Brochure