Vanity Units & Troughs

At Total Laminate Systems Ltd, we specialize in providing high-quality vanity units designed to cater to a wide range of environments and specific requirements. Our versatile range of materials ensures that we can deliver the perfect solution for your needs, whether it's for wet environments, high-use areas, or premium, hygienic spaces. Here's a closer look at the applications of our vanity units:

Solid Grade Laminate (SGL):

Our Solid Grade Laminate vanity units are the ideal choice for wet environments and areas subject to high use or potential abuse. Constructed from a highly durable, water-resistant material, these units are perfect for:

• Public Washrooms: Schools, sports facilities, and leisure centers where exposure to water is frequent.
• Healthcare Facilities: Resilient enough to withstand rigorous cleaning and disinfecting routines.
• Heavy-Use Environments: Such as transport hubs or industrial sites, where durability is paramount.

With exceptional strength and resistance to moisture, SGL vanity units are built to last even in the most demanding conditions.

High Pressure Laminate (HPL):

Our High Pressure Laminate vanity units offer a cost-effective solution for dry environments where durability and aesthetic appeal are still important. These units are particularly well-suited for:

• Office Washrooms: Combining style and functionality within budget.
• Retail and Hospitality: Providing a professional finish in environments where water exposure is minimal.
• Educational Facilities: An economical choice for schools and colleges with moderate use requirements.
  HPL offers excellent resistance to wear and impact, making it a practical choice for many commercial and public spaces.

Solid Surface Vanity Units & Wash Troughs:

For high-end environments, our Solid Surface vanity units and troughs provide unparalleled elegance and performance. Their seamless construction and non-porous properties make them perfect for:

• Luxury Hotels and Spas: Adding a touch of sophistication to premium washrooms.
• Healthcare and Laboratories: Offering the highest standards of hygiene, as the material resists bacteria and mold growth.
• Educational Facilities: A popular choice for schools and colleges.

With their ability to be custom-shaped and repaired if needed, Solid Surface vanity units provide both beauty and long-term value.

Vanity units / Troughs have many features including the following:

• Vanity tops are made available in 3 different core materials.
• Wash troughs are made to bespoke lengths / widths to suit deck mounted or wall mounted taps.
• Vanity tops can be provided with postformed upstands and down-stands.
• Access panels can be provided with hinged and lockable access (CAM or Security locks)
• Vanity units / Troughs can be supplied on base units or wall mounted brackets.
• FSC certified products can be supplied to assist with BREEAM requirements.
• Vanity units / panels are not modular and made bespoke to suit various lengths / depths
• Can be manufactured to suit various height requirements
• Available in over 100+ laminate colours

High-Pressure Laminate (HPL) is a durable, decorative surface material made by bonding multiple layers of paper under high heat and pressure. It is widely used in various applications, particularly in furniture, countertops, wall panels, and washroom cubicles due to its resilience and aesthetic versatility.

Composition of High-Pressure Laminate (HPL):

1. Overlay (Top) Layer: This is a clear, protective layer that provides resistance to scratches, stains, and general wear. It’s usually made from melamine resin, which hardens into a tough, transparent surface.

2. Decorative Layer: Below the overlay, this layer contains the printed design or colour, which gives the HPL its appearance. It can mimic a variety of materials, such as wood, stone, or solid colours.

3. Core Layers: These consist of several layers of kraft paper impregnated with phenolic resin. The number of layers can vary depending on the desired thickness and strength of the final product. The phenolic resin gives the core its rigidity and strength.

Manufacturing Process:

1. Impregnation: Kraft paper (for the core) is impregnated with phenolic resin, while the decorative paper is impregnated with melamine resin. These resins are thermosetting, meaning they harden when exposed to heat.

2. Stacking: The impregnated papers are stacked, with the decorative paper and overlay on top of the kraft paper layers.

3. Pressing: The stack is placed in a high-pressure press, where it is subjected to heat (typically around 120-150°C) and pressure (about 1,000 to 1,400 PSI) for a set amount of time. This process fuses the layers together into a single, solid laminate sheet.

4. Cooling and Finishing: After pressing, the laminate is cooled and then trimmed to size. The surface can also be finished with textures or gloss levels, depending on the intended use.

Characteristics of HPL:

• Durability: HPL is resistant to impact, scratches, moisture, and heat, making it ideal for high-traffic and demanding environments.
• Versatility: It comes in a wide range of colours, patterns, and finishes, including wood grains, metallics, and solid colours.
• Maintenance: It is easy to clean and maintain, as the non-porous surface resists stains and bacteria.
• Cost-Effectiveness: HPL provides an affordable alternative to natural materials, offering a similar appearance with enhanced performance.

Because of these properties, High-Pressure Laminate is a popular choice in various industries, especially in applications where both durability and aesthetics are important.

Solid Grade Laminate (SGL) is a high-performance material widely used in environments requiring durability, hygiene, and resistance to moisture and impact. It's made by compressing multiple layers of kraft paper impregnated with phenolic resin and topped with a decorative surface layer, which is treated with melamine resin for additional strength and protection.

1. Durability: SGL is highly durable, capable of withstanding significant impact, abrasion, and heavy use, making it ideal for high-traffic areas like schools, hospitals, and commercial kitchens.

2. Moisture Resistance: The phenolic resin core and melamine surface layer give SGL excellent resistance to moisture, making it suitable for wet environments such as bathrooms, shower cubicles, and laboratory worktops.

3. Hygiene: The non-porous surface of SGL prevents the growth of bacteria and fungi, making it a preferred material in areas where hygiene is crucial.

In summary, Solid Grade Laminate is a durable, moisture-resistant, and versatile material, ideal for demanding environments that require both strength and aesthetic flexibility. Its solid construction and high resistance to wear and chemicals make it a preferred choice for many commercial and institutional applications.

Solid Surface:

Solid surface materials are a versatile and durable option widely used in countertops, sinks, and other applications. These materials are primarily composed of a blend of natural minerals and acrylic or polyester resins, providing a seamless, non-porous surface. The manufacturing process involves several critical steps, ensuring high-quality and customizable products.

Raw Materials and Composition:

The primary components of solid surface materials include:

1. Mineral Fillers: Typically, these are derived from natural materials like alumina trihydrate (ATH), a byproduct of bauxite ore refinement.

2. Resins: Either acrylic, polyester, or a combination of both. Acrylic resins offer greater flexibility and thermal resistance, while polyester resins can provide a more economical option.

3. Pigments: Added to create a wide range of colors and patterns.

4. Additives: Enhance specific properties such as UV resistance, fire resistance, or antibacterial features.

Manufacturing Process

1. Mixing: The raw materials are measured and mixed in precise proportions to create a homogeneous blend. The mineral fillers, resins, pigments, and additives are combined in a controlled environment to ensure consistency.

2. Molding: The blended material is poured into molds that define the shape and dimensions of the final product. These molds can range from flat sheets to more intricate designs for sinks and other integrated components.

3. Curing: Once in the mold, the material undergoes a curing process. Depending on the resin type, curing may involve heat, pressure, or both. This process hardens the material, giving it strength and durability.

4. Demolding: After curing, the solid surface material is removed from the mold. At this stage, it has the general shape and size but requires further refinement.

5. Trimming and Shaping: Excess material is trimmed away, and the product is cut or shaped to precise dimensions using specialized tools and machinery.

6. Sanding and Finishing: The surface is sanded to achieve a smooth finish. Different levels of sanding can create various textures, from matte to high gloss. This step ensures the non-porous and seamless qualities that solid surface materials are known for.

Quality Control:

Throughout the manufacturing process, rigorous quality checks are conducted to ensure uniformity in color, texture, and performance characteristics. Tests may include:

• Color consistency checks
• Surface smoothness measurements
• Strength and durability assessments

Customisation:

Solid surface materials can be customised to meet specific design and functional needs. The material’s pliability allows for thermoforming, enabling the creation of curved and intricate shapes. Additionally, inlays, edge treatments, and integrated features like sinks and backsplashes can be incorporated seamlessly.

Environmental Considerations:

Many manufacturers are adopting sustainable practices, such as using recycled materials in the production process or optimizing manufacturing to minimize waste. Solid surface materials are also repairable and renewable, extending their lifecycle and reducing environmental impact.

By combining innovative materials and precise manufacturing techniques, solid surface products continue to be a popular choice in various industries, offering durability, aesthetics, and functionality.

• Inset Tops: 550mm / 600m deep x various widths made to measure (with or without upstands)
• Semi Recessed: 300mm / 350m deep x various widths made to measure (with or without upstands)
• Troughs: 350mm upto 500mm deep troughs x various widths made to measure (to suit deck mounted or wall mounted taps)

  NB: Postformed tops are available.

Our vanity units are available in a wide range of different cores, Total Laminate Systems prides itself on only using the finest of materials. Please see below our standard colour offering. Alternate suppliers can be used, please note rates may vary.

Polyrey Washroom Collection PDF

Pfleiderer Washroom Collection PDF

Fundermax Washroom Collection PDF

Please see additional information to assist with specifying the Total Laminate Systems Vanity Units.

Vanity Units NBS Specification PDF

Troughs NBS Specification PDF

Vanity Units Product Brochure PDF